Difference between revisions of "Troubleshooting"

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===The Switch===
===The Switch===


Most lights have a tail clicky that you can unscrew and reveal the battery in the tube and the body of the light. Remove the switch and use a wire or something metal to connect the negative of the battery to the body of the light. A paperclip is useful for this. Make sure you find a bare metal part, most metal coatings and anodizing do not conduct electricity.
[[File:Tailcap.jpg|thumb|left|The tail of the flashlight showing the retaining ring with dimples.]][[File:Tail.jpg|thumb|End of flashlight with tail removed showing negative end of battery]]Most lights have a tail clicky that you can unscrew and reveal the battery in the tube and the body of the light. Remove the switch and use a wire or something metal to connect the negative of the battery to the body of the light. A paperclip is useful for this. Make sure you find a bare metal part, most metal coatings and anodizing do not conduct electricity.
If it lights up, the problem is in the switch. Here is an [http://www.candlepowerforums.com/vb/showthread.php?t=236906 excellent guide] on using a voltmeter to test flashlights.
If it lights up, the problem is in the switch. Here is an [http://www.candlepowerforums.com/vb/showthread.php?t=236906 excellent guide] on using a voltmeter to test flashlights.


Without getting too involved, one common problem with the tail switch is that the retaining ring isn't screwed down tightly. The ring usually has dimples in it and needlenose pliers can be used to screw that ring down tight. Not too tight, it just shouldn't be loose.
Without getting too involved, one common problem with the tail switch is that the retaining ring isn't screwed down tightly. The ring usually has dimples in it and needlenose pliers can be used to screw that ring down tight. Not too tight, it just shouldn't be loose.


If you have an amp meter, you can touch one probe to bare metal of the light and the other to the end of the battery. If no power is being transmitted, the problem isn't the switch. If a lot of power is being transmitted, but there is no light, there is an electrical short. This is '''very dangerous''' because shorting out a battery can cause it to overheat, vent, or explode.
If you have an amp meter, you can touch one probe to bare metal of the light and the other to the end of the battery. If no power is being transmitted, the problem isn't the switch. If a lot of power is being transmitted, but there is no light, there is an electrical short. This is '''very dangerous''' because shorting out a battery can cause it to overheat, vent, or explode.<br clear="all">


===The Head===
===The Head===
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Sometimes the circuit from the switch is completed by the body tube screwing up tight against the driver in the head of the light. The body tube end will be bare metal (if the threads are bare metal, then this isn't as big a deal). Make sure the end of the body tube is clean.
Sometimes the circuit from the switch is completed by the body tube screwing up tight against the driver in the head of the light. The body tube end will be bare metal (if the threads are bare metal, then this isn't as big a deal). Make sure the end of the body tube is clean.


If power is making it to the head, it still has to reach the driver and sometimes there is a gap between the outer ring holding the driver and the driver itself. In most Chinese-made lights there is a blob of solder that bridges this gap, but it may not be making good contact or could be missing. There is a good example of this here. [http://budgetlightforum.cz.cc/node/932#comment-13924 Poor soldering]. If you have a soldering iron, a quick blob of solder will fix this problem.
If power is making it to the head, it still has to reach the driver and sometimes there is a gap between the outer ring holding the driver and the driver itself. In most Chinese-made lights there is a blob of solder that bridges this gap, but it may not be making good contact or could be missing. There is a good example of this here: [http://budgetlightforum.com/node/932#comment-13924 poor soldering]. If you have a soldering iron, a quick blob of solder will fix this problem.


If these measures fail, it gets more complex.If you remove all the problematic contact points and put the head of the battery against the positive contact in the head and then connect the tail to the outer rink on the driver, and the light still doesn't light up, then the driver could be dead (only way to fix that is with a new driver) or the LED could be burned out (unlikely unless it looks brown instead of yellow). Or there could be a bad solder connection either to the star that the LED is attached to, or with the leads that connect connect to the driver board.  
If these measures fail, it gets more complex.If you remove all the problematic contact points and put the head of the battery against the positive contact in the head and then connect the tail to the outer rink on the driver, and the light still doesn't light up, then the driver could be dead (only way to fix that is with a new driver) or the LED could be burned out (unlikely unless it looks brown instead of yellow). Or there could be a bad solder connection either to the star that the LED is attached to, or with the leads that connect connect to the driver board.  
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